Custom Wire and Cable

Custom Wire & Cable

With you receive great customer care knowledge and experience in turning your wire & Cable dreams into reality. Our services range from creating simple custom cables to building MIL-27500 cables to a wide range of services. We make it our goal to assist our customers with all their needs and also in generating drawings so that we can build products that meet their requirements and exceed their expectations. We also build to your print and to your specs anytime. Our abilities and services are endless ranging from Twisting to Shielding, Stripping, Marking to Jacketing of FEP, TFE, Polyurethane and much more.




Striping from 1 to 3 stripes per wire, from as large as 2 gauge to as small as 38 gauge wire, Striping is available for Color coding wire; for circuit identification on Teflon®, Tefzel®, PVC, M81044, Kynar, & many other materials.


We offer Custom Printing as well as markings for letters and numbers. Marking is done by: Wheel Marking, Ink Jet, Hot Stamping or Laser Printing.


Your options are endless when it comes to choosing a style of braid We can shield your cable with a wide range of shielding materials ranging from 44 gauge wire to 30 gauge wire using the following materials: Aluminized Mylar & drain, Tin Plated Copper, Silver Plated Copper, Silver plated Copper alloy, Nickel Plated Copper, Tin Plated Copper Alloy, Bare Copper, Nomex® Kevlar, Nylon, Polyester, Stainless Steel, 99.9% Silver, Hylar.


In order to protect paired feedback conductors from the noise of power conductors and other feedback pairs, several composite cable designs include low-dielectric polypropylene insulation. Common PVC insulation has a dielectric constant of five or more (though it's normally not rated because fillers make inconsistent dielectric). Polyethylene insulation has a dielectric constant of 2. Polypropylene insulation has a constant of about 1.5 - approaching 1.0 constant of air.


Our cabling starts with 2 conductors and we can go up to 356 conductors. We guarantee to meet your cabling requirements. No job is too small or too large, for cabling and bundling, we can use your wire and cables if you so desire.


Since jacketing is our number one priority, extra care and time are spent on details prior to jacketing the cables. Extruding, Pressure Extruding, Taping, Pneumatic applied Neoprene Jackets, we offer a variety of options to finish your cable, from Teflon Tape, Kapton Tape, PFA®, FEP®, Tefzel®, Hytrell®, PVC, Polyurethane, Polypropylene, Polyethylene, TPR, TPE, Alcryn Rubber, Nylon, Neoprene-Mil-R-6855, Viton Tubing, We make sure that your products get the final touches before hitting leaving our docks

Quality Policy.

Meeting our customers' expectations starts with a plan. California insulated takes pride in our Quality Program and making sure our Quality control is a top priority. Since 1978 California Insulated Wire and Cable have maintained a flawless record in making sure our programs stay up to date with the latest government rules and regulations.

Our Commitment.

California Insulated Wire and cable is committed to the following. California Insulated uses only all virgin materials within our company.

  • Quality products.
  • Shop Traveler with every order.
  • Shipping and Handling.
  • Manufacture Certifications & Test reports.
  • Maintain Government Requirements.
  • RMA'S & surveys.
  • Raw material traceability.
  • Customer Satisfaction Guaranteed.

Ask for UL Approvals Fast Service for Your custom and stock Cables Using your wire or ours.

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